Best Ways to Maximize Space in Your Warehouse

When it comes to the organization and capacity of your warehouse, pallet racks are some of the most versatile and durable shelving systems you can put into place. While most areas are just content to put up these systems and stack their products on the shelves, there are things you can do to ensure everything is stored correctly and safely, as well as utilize your warehouse space optimally.

  • Check Your Aisle Space

Forklift manufacturers and local regulations often determine the aisle spacing you have between your warehouse shelving. However, to ensure you are using your warehouse floor space to the maximum, you might consider reducing your aisle space to the minimum recommended by these places.

Doing so will keep you in compliance with rules and regulations, but you may also find that you create more space within your warehouse. Your equipment should still be able to move freely and steadily through the area, but reducing aisle space potentially allows you to add more pallet racks and products to your space.

  • Rethink Warehouse Shelving Usage

If you are currently only using your racks for tasks such as picking and/or shipping/receiving, then you aren’t using these shelves to their full potential. 

In many cases, you can repurpose some of the racks that are less populated and use them for full-carton processing or case flow. Converting these shelves to help with overflow is a great way to maximize the space in your warehouse and keep things organized. Another innovative way to maximize your warehouse space is to automate your warehouse with the usage of vertical lift modules and horizontal carousels.

  •  Make the Racks Mobile

For those racks that you use for shipping/receiving or picking, if they aren’t over 10 feet tall and if the products are stable, then you might consider making the racks mobile. Doing so allows you to move them out of the way or to other parts of the warehouse, which makes them more convenient to access. 

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To accomplish this task, all you have to do is add some wheels to the rack columns. These heavy-duty components will be able to keep your shelves moving smoothly so that you can get the products where they need to go, while also maximizing the space in your warehouse.

  • Consider Building up

One of the great things about pallet racks is that you can stack them on top of one another. You can get a quality wood pallet product from a Pallet Supplier in Mississauga, like Woodbridge Pallet. Also, if you have limited floor space in your warehouse but a tall ceiling, consider building your shelving upwards. Doing so can give you the storage space you need to hold more products and use every available inch in your warehouse.

When considering going this route, make sure you have the equipment that can safely access products stored on the higher shelves. You want to maximize your warehouse space, but you also want to keep employees and equipment safe during the process. Talking to a professional is a great way to determine the shelving options that will work for you, as well as give you some other tips to maximize your warehouse space.

Using warehouse shelving to your advantage is the best way to ensure that products are stored properly, and you are using the space optimally. You may not think that you can make any changes to your warehouse to add more products or shelves, but even small changes can make a big difference. You’ll want to keep employee safety in mind, but there are things you can do to maximize your warehouse space.


Adam Hansen

Adam is a part time journalist, entrepreneur, investor and father.